Oil tp 22s decoding. Turbine oil, main characteristics. Applied equipment and cleaning methods. Regeneration of used turbine oils. Application and useful properties

02.03.2020


Turbine oils are designed for lubrication and cooling of bearings of various turbine units: steam and gas turbines, hydraulic turbines, turbocompressor machines. The same oils are used as working fluids in control systems of turbine units, as well as in circulation and hydraulic systems of various industrial mechanisms.

Turbine oils should have good oxidation stability, does not precipitate during long-term operation, does not form a stable emulsion with water, which can penetrate into the lubrication system during operation, protect the surface of steel parts from corrosive attack. The listed performance properties are achieved by using high-quality oils, using deep refining during processing and introducing additive compositions that improve the antioxidant, demulsifying, anticorrosive, and in some cases antiwear properties of oils.

turbine oil apply for lubrication of bearings and auxiliary mechanisms of turbine units (steam gas turbines, turbocompressor machines, hydraulic turbines, marine steam turbine installations and other similar types of equipment), as well as for operation in control systems of these machines as a hydraulic fluid.

TURBINE OIL TP-22s "ENROIL" / TP-22

Application area:Turbine oil TP-22s is used for lubrication and cooling of bearings of steam and gas turbines, hydraulic turbines, turbocompressor units, in control systems of these machines, as well as in lubrication and hydraulic systems industrial equipment.


The name of indicatorsTP-22s "ENROIL"
TU 0253-008-
52272771-2006
TP-22
GOST 9972-74
Methods
tests
1
Kinematic viscosity at 40 °С, mm2/s 28,8-35,2 28,8-35,2
GOST 33
2
Viscosity index
at least 92
at least 90
GOST 25371
3
Flash point determined in an open crucible, °C
not less than 190not lower than 186
GOST 4333
4
pour point, ° no higher than -15
no higher than -15
GOST 20287
5 Mass fraction of sulfur in base oil, %-
no more than 0.3GOST 1437
6
Mass fraction of sulfur in finished oil, %no more than 0.5-
GOST 1437
7
Mass fraction of water-soluble acids and alkalisabsence
absence
GOST 6307
8
absence
absenceGOST 6370
9
Mass fraction of waterabsence
absenceGOST 2477
10
Acid number, mg KOH per 1 g of oilno more than 0.05no more than 0.05GOST 5985 / GOST 11362
11
Oil color on a CNT colorimeter, CNT unitsno more than 2.5
no more than 3.0
GOST 20284
12
Number of demulsification, sec.no more than 180
no more than 180
GOST 12068
13
Corrosion on steel rodsabsence
absenceGOST 19199
14

- mass fraction of sediment after oxidation, %
- acid number after oxidation, mg KOH per 1 g of oil
- content of volatile acids, mg KOH per 1 g of oil

absence
0,1
0,02

no more than 0.005
0,1
-

GOST 981
15
Pour point, °С, not higher
- - 6
GOST 20287
Safety requirements:
Oils are combustible products with a self-ignition temperature of at least 300 °C.
When spilling oils, it is necessary to collect them in a separate container, wipe the spill area with a rag. When spilling in an open area, cover the spill site with sand and then remove it.
Recommended extinguishing media: water spray, foam, carbon dioxide, steam. Forbidden extinguishing media: water in the form of compact jets.

Guaranteed shelf life of oils- five years from the date of manufacture.
Shipping options:
- automobile and railway tanks,
- metal barrel 216l (net weight 180 kg).

Application area: used for lubrication and cooling of gearboxes and bearings of marine gas turbines.
Indicators in accordance with ND:

The name of indicators Oil for marine gas turbines
GOST 10289-79
Methods
tests
1 Kinematic viscosity
at 50 °С, mm2/s
at 20 °С, mm2/s, no more

7,0-9,6
30
GOST 33
2 Viscosity index, not less than 40 GOST 25371
3
Flash point, determined in a closed crucible, °C, not lower 135 GOST 6356
4
Pour point, °С, not higher -45 GOST 20287
5
Ash content, %, no more
0,005
GOST 1461
6
The content of mechanical impurities absenceGOST 6370
7
Mass fraction of water absenceGOST 2477
8
Acid number, mg KOH per 1 g of oil, not more than 0,02 GOST 5985/
GOST 11362
9 Color on the CNT colorimeter, CNT units, no more
1,5 GOST 20284
10
Stability against oxidation:
- mass fraction of sediment after oxidation, %, no more
- acid number after oxidation, mg KOH per 1 g of oil. no more

0,2
0,65
GOST 981
11
Density at 20°С, kg/m³, max
905
GOST 1437
Safety requirements:
Marine gas turbine oil is a flammable viscous liquid with a flash point of at least 135°C and an autoignition temperature of at least 270°C.
When spilling oils, it is necessary to collect them in a separate container, wipe the spill area with a rag. When spilling in an open area, cover the spill site with sand and then remove it.
Recommended extinguishing media: water spray, foam, carbon dioxide, steam. Forbidden extinguishing media: water in the form of compact jets.
Not classified as dangerous goods according to GOST 19433-88.
Oil shelf life- five years from the date of manufacture.
Shipping options:
- auto and railway tanks
- metal barrel 216.5 l. (net weight 180 kg)

Turbine oil TP 22S is a lubricant intended for use primarily in steam turbines. This is evidenced by the very designation TP, which means "steam turbines".

Application of oil TP 22S

In addition, turbine oil TP 22S is widely used in centrifugal compressors and turbochargers. The main reason for the use of turbine oil TP 22S is the need to improve the anti-wear properties of turbines, as well as compressors.

Due to its composition, this engine oil has become the most widely used in Russia and the CIS countries, thanks to which it began to be produced by the largest oil refineries in the country, such as Lukoil and others. It should be noted that TP 22C oils produced by Lukoil have two varieties - grades 1 and 2.

Due to its properties this turbine oil is excellent for use in gas turbines, steam as well as hydroelectric installations. It is also widely used in the operation of marine turbines, and often serves the operation of transmission mechanisms.

Turbine oil composition

Machine turbine oil TP 22S, the specifications of which are provided for by the technical conditions TU 38.101821-83, has a special composition, the reason for which is the raw material for the production of this oil.

As a rule, it is produced from crude oil with a fairly large capacity of sulfur and waxy compounds. The raw materials for the production of this turbine lubricant are purified by a special method, using selective solvents for cleaning. An important fact is that TP 22C oils do not contain additives with extreme pressure properties.

Like any other machine oil, TP 22C incorporates a certain package of additives that enhances its basic properties.

The main properties of this oil should be considered the following:

  • high antioxidant resistance to precipitation formation;
  • anticorrosive composition;
  • high demulsibility.

Technical characteristics of turbine oil TP 22S

This oil has the following characteristics that determine its scope:

  • Its kinematic viscosity is at different temperatures (50 and 40 degrees Celsius) values ​​​​from 20 to 23 and from 28.8 to 35.2 mm² / s, respectively. In this case, the viscosity index of the oil is 90 units.
  • The alkalinity of TP 22C has a fairly low value - up to 0.07 mg KOH / g, which makes it possible to largely avoid negative impact oxidative processes.
  • According to the specifications, the pour and flash point in an open crucible forms a range from minus 15 to plus 186 degrees Celsius, at which oil operation is possible, which ensures the operation of turbines with a sufficiently large amount of excess heat.
  • In addition, TP 22C does not contain acidic or alkaline compounds, mechanical additives, or phenol at all. But at the same time, turbine lubricant contains sulfur substances at a level of up to 0.5%.

These oils have a fairly high stability against oxidation. As an example, the mass fraction of sediment is not more than 0.05 ppm.

This and other indicators are the lowest among analogues, which allows this turbine oil to remain the most used among other types of lubricants for turbine installations.

Select the equipment you need from the list!

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The turbine oils subgroup includes petroleum lubricating oils used for the lubrication and cooling of turbines and turbine sets.

In the designation of a number of brands of turbine oils, the regulatory and technical documentation provides for the following procedure:

the letter "T" - defining the belonging of the oil to a subgroup of turbine oils;

digital designation - characterizing the level of kinematic viscosity of the oil at a temperature of 50 0 С.

For example: T 22 - turbine oil with a kinematic viscosity at 50 0 C, in the range of 20-23 mm 2 / s.

In addition, after the letter “T”, for a number of brands, the letter “p” is introduced into the designation, which means the presence of an additive composition in this brand of oil, for example: Tp-30.

Turbine oils of grades T 22, T 30, T 46, T 57 that do not contain additives are produced in accordance with GOST 32-74 “Turbine oils. Specifications» from high-quality low-sulphur, paraffin-free Baku oils by acid cleaning. The required level of performance properties of oils is achieved by the choice of raw materials and the depth of purification.

The scope of turbine oils is mainly determined by their composition and level of viscosity properties. So, for use in high-speed steam turbines, turbo- and centrifugal compressors, oils of the T 22, Tp-22S, Tp-22B brands are used; ship steam turbines T 46 and Tp-46.

Characteristics of turbine oils are presented in table. 3 and 4.

Oils Tp-22, Tp-30 and Tp-46 according to GOST 9972-74 “Petroleum oils with additives. Specifications" with rev. 1-9 are produced from waxy oils using selective solvent cleaning. The required level of performance properties of oils for various purposes is achieved by introducing into their composition an appropriate complex of additives with antioxidant, anticorrosive and demulsifying properties.

Table 3

The name of indicators Norm for stamps Methods
tests
Tp-22 Tp-30 Tp-46 T 22 T 30 T 46 T 57
1 2 3 4 5 6 7 8 9
1. Kinematic viscosity, at temperature:

40 0 С, mm 2 /s

20-23 28-32 44-48 55-59 GOST 33
2. Viscosity index ≥ 90 ≥ 95 ≥ 90 ≥ 70 ≥ 65 ≥ 60 ≥70 GOST 25371
3. Flash point, in an open crucible, 0 C ≥ 186 ≥ 190 ≥ 220 ≥ 180 ≥ 195 GOST 4333
4. Pour point, 0 C ≤ -15 ≤ -10 ≤ -15 -10 GOST 20287
5. Mass fraction of mechanical impurities absence GOST 6370
6. Mass fraction of phenol absence GOST 1057
7. Acid number, mg KOH/g ≤ 0,05 ≤ 0,5 ≤ 0,02 ≤ 0,05 GOST 5985
8. Color on the CNT colorimeter, CNT units ≤ 3,0 ≤ 3,5 ≤ 5,5 ≤ 2,0 ≤ 2,5 ≤ 3,0 ≤4,5 GOST 20284
9. The content of the VKSh absence GOST 6307
10. Water content absence GOST 2477
11. Sulfur content, % ≤ 0,3 GOST 1437
12. Ash content of base oil, % ≤ 0,005 ≤ 0,005 ≤ 0,010 ≤ 0,030 GOST 1461
13. Pour point, 0 C, minus 6 GOST 20287
14. Sodium sample 10 mm ≤ 0,4 ≤ 2,0 GOST 19296
15. Corrosion on steel rod absence GOST 19199
16. Density at 20 0 С g/cm 3 , no more 0,895 ≤ 0,900 ≤ 0,905 ≤ 0,900 GOST 3900
17. Corrosion test of copper plates, 3 hours, 100 0 С group 1 withstands GOST 2917
18. Stability against oxidation, not more than:

acid number, mg KOH/g

150 0 C,
14 h
consumption
oxygen
83ml/min≤0.005
150±5 0 С, 15 h,
consumption
oxygen 5 dm 3 /h≤0.01
150 0 C,
14 h
consumption
oxygen 83ml/min≤0.008
≤0,10 GOST 981
20. Stability against oxidation on a universal instrument:

mass fraction of sediment, %

acid number, mg KOH/g

24 hours 24 hours 10 hours GOST 18136
21. Number of demulsification, min ≤ 3 ≤ 3,5 ≤ 3 ≤ 5 GOST 12068

Oil Tp-22S (TU 38.101821-2001 with amendments 1-18) of selective purification is produced from a mixture of low-sulphur and sulphurous oils - it is intended for lubricating bearings and auxiliary mechanisms of turbine units, as well as in sealing and control systems as a hydraulic fluid and sealing medium. Depending on the level of stability against oxidation, requirements are established for two grades of oil
TP-22S, grade 1 with improved oxidation stability and grade 2 (Table 4).

For lubrication and cooling of gearboxes and bearings of marine gas turbines, oil for marine gas turbines is produced from transformer oil with the addition of antioxidant and antioxidant additives according to GOST 10289 “Oils for marine gas turbines. Specifications".

Table 4

Name
indicators
Norm for stamps Methods
tests
TP-22S
mark 1
TP-22S brand 2 KP-8s
1 2 3 4 5
1. Kinematic viscosity, mm 2 / s, at a temperature: 28,8-35,2 41,4-50,6 GOST 33
2. Viscosity index ≥ 95 ≥ 90 ≥ 95 GOST 25731
3. Acid number,
mg KOH/g
0,04-0,07 0,05 GOST 5985
4. Stability against oxidation:

a) 130 0 C, 24 h, oxygen consumption 5 dm 3 / h

mass fraction of sediment after oxidation, %

acid number, mg KOH/g

volatile acids, mg KOH/g

≤ 0,005 GOST 981
b) 150 0 С, 16 h, oxygen consumption 3 dm 3 / h

mass fraction of sediment after oxidation, %

acid number, mg KOH/g

volatile acids, mg KOH/g

≤ 0,01
150 0 С, 25 h, oxygen consumption 3 dm3/h

mass fraction of sediment after oxidation, %

acid number, mg KOH/g

increase in coking capacity, %

≤ 0,02
5. Demulsification time, s ≤ 180 GOST 12068
6. Corrosion

on a steel rod

absence GOST 19199
on copper plates withstands GOST 2917
7. Flash point,
in an open crucible, 0 C
≥ 186 ≥ 200 GOST 4333
8. Pour point, 0 С

in agreement with the consumer

≤ minus 15

≤ minus 10

≤ minus 15 GOST 20287
9. Mass fraction of sulfur, % ≤ 0,5 GOST 1437
10. The content of the VKSh absence GOST 6307
11. Content of mechanical impurities, % ≤ 0,005 absence GOST 6370
12. Color on the CNT colorimeter, CNT units ≤ 1,5 ≤ 2,5 GOST 20284
13. Water content, % absence GOST 2477
14. Phenol content in base oil ≤ 20 GOST 1057
15. Density at 15 0 С kg / m 3 ≤ 903 ≤ 885 GOST 3900
16. Oxidation characteristics of inhibited petroleum oils:

Precipitate after 1000 hours of oxidation, %

Acid number after 2000 hours of testing

≤ 0,005 ASTM D 943, ISO 4263
17. Coking capacity, % ≤ 0,05 GOST 19932
17. Ash content,% ≤ 0,005 GOST 1461

packing: 205 l.

Lubricating technical fluid, or Tp-22s brand oil, is used for long-term operation of various types of turbines, turbine compressors and other mechanisms of a similar purpose.


Tp-22s oil, characteristics:

Kinematic viscosity at 50 degrees Celsius - 20.3, and at 40 degrees - 30.4 square millimeters per second;
- the density of Tp-22s oil at a temperature of 20 degrees Celsius is 875 kilograms per cubic meter of lubricating fluid;
- minimum flash point in the open state of the crucible - 198 degrees Celsius;
- maximum pour point of oil - "minus" 17 degrees Celsius;
- the percentage of sulfur in the composition of the oil is not more than 0.06 percent.

Advantageous features of TP oil

The oil of the line of lubricating fluids Tp, including Tp-22s, incorporates a complex of special additives that can ensure reliable performance of the equipment. In particular, it is approved and used at power generating stations of RAO UES. At the same time, it has such competitive advantages during application:
- exhibits high parameters of resistance to oxidation processes;
- possesses resistance to preservation of anticorrosive properties;
- not subject to foaming, being among the rotating parts of the equipment;
- has a good demulsifying ability;
- reliably and efficiently protects turbine shafts and their bearings from wear.

TP oil decoding

Turbine oils are marked with the letter indices "Tp" or "T" and a combination of numbers and letters that classify their intended use, in particular, TP-22s means that this is a turbine oil intended for high-speed turbines and centrifugal compressors. It has a wide range of applications and is therefore the most common.

TP 22 oil analogs

An analogue of Tp-22s in terms of the scope of the lubricating fluid is T30 oil.

operation of turbine oil tp 22s

Turbine oils operate under severe operating conditions, but the lubricant must not be allowed to overheat by using various cooling systems.

oil overheating tp 22s consequences

Overheating of turbine oil leads to such negative consequences as “oil aging”, which manifests itself:
- in increasing the oxidation of the lubricating fluid;
- in increasing the viscosity parameters;
- leads to a decrease in the flash point;
- and decrease in deemulsion properties.

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