Specifications for turbine oil tp 22s. Turbine oils. Packaging, marking, transportation and storage
This brand of oil is produced from oils with a high content of paraffin-type sulfur residues. The oil recovery process uses a special cleaning process with special selective solvents that increase the viscosity of the oil and provide it with better properties, removing impurities that can affect the quality of the original product during the development process. In addition, this oil undergoes mandatory treatment with special additives that improve the antioxidant properties of the oil. Thus, the original product receives excellent protective properties, providing reliable protection against the occurrence of iron oxides in mechanisms and assemblies. This is what allows oils of this type to significantly extend the life of parts with increased load. The oil also contains special additives that enhance the anti-corrosion and demulsifying properties of the oil. So the original product is turbine oil TP 22 C- provides reliable protection to all components of mechanisms and extends their life. In addition, this oil can significantly reduce the load on the units, due to its high viscosity.
Scope of TP-22S oil
This oil is usually used in steam turbines ah with high rates of the number of revolutions, as well as in the turbines of centrifugal compressors and pipe compressors. The use of oil is preferred in applications where a viscous oil is required to provide high anti-wear properties. Turbine oil of this type is the most common turbine oil.
Packing oil TP 22 B
Oil TP-22S can be packaged according to the customer's order in:
– metal barrel 216.5 liters
– polyethylene barrel 227 liters
– eurocanister 5, 10, 20, 50 liters
Specifications TP-22S
| Name of indicator | Norm according to GOST ( THAT) | |
| Density at 15°С, g/cu. cm, no more | 0,900 | |
| Kinematic viscosity, sq. mm/s: | ||
| at 50°C, within |
20,0-23,0 | |
| at 40°C, within | 28,8-35,2 | |
| Viscosity index, not less than | 95 | |
| Mass fraction, %, not more than: | ||
| mechanical impurities | 0,005 | |
| water | absence | |
| sulfur | 0,5 | |
| phenol in base oil | 0,05 | |
| Temperature, °C: | ||
| flashes in an open crucible, not below | 186 | |
| solidification, not higher | -15 | |
| Corrosion on steel bar |
absence | |
| Demulsification time, s, no more | 180 | |
| Acid number of oil, mg KOH/g, within | 0,04-0,07 | |
| Stability against oxidation, 150°С, 16 h and oxygen consumption 3 cu. dm/h, not more than: | ||
| mass fraction of sediment, % | 0,01 | |
| acid number of oil, mg KOH/g | 0,15 | |
| volatile low molecular weight acids, mg KOH/g | 0,15 | |
| Color on the CNT colorimeter, CNT units, no more | 1,5 | |
Geography of deliveries
Sverdlovsk region: Yekaterinburg, Aramil, Sredneuralsk, Degtyarsk, Nizh. Sergi, Mikhailovsk, Arti, Achit, Krasnoufimsk, Shalya, Top. Tagil, Nevyansk, Nizh. Tagil, Verkh. Salda, Top. Tura, Verkhoturye, Novaya Lyalya, Serov, Volchansk, Rezh, Alapaevsk, Gary, Artemovsky, Irbit, Turinsk, Tabory, Tavda, Sysert, Kamensk-Uralsky, Sukhoi Log, Bogdanovich, Kamyshlov, Pyshma, Talitsa, Tugulym, Baikalovo, Turinskaya Sloboda , Asbestos, Revda, Pervouralsk, Berezovsky, Lesnoy, Novouralsk, Polevskoy.
Turbine oil TP-22S is obtained by purifying sulphurous paraffinic oils with selective solvents. It contains special additives that improve antioxidant, anti-corrosion and demulsifying properties.
The general purpose of Tp-22S oil is to lubricate bearings and auxiliary mechanisms of steam turbines, use in gas turbines and as a sealing medium in control systems, anti-wear protection of centrifugal and axial turbochargers. There is an opinion that Tp-22S is one of the most common turbine oils.
If the use of the TP-22S brand is permitted by the equipment manufacturer, then the oil can be used in steam turbines, centrifugal and axial turbochargers. But it is worth noting that such use is possible only when the lubricity and viscosity of the turbine oil can guarantee equipment protection against wear.
Main technical characteristics of turbine oil TP-22S
|
Name of indicator |
Meaning |
|
| Kinematic viscosity, mm 2 / s: | ||
| – at 50 o С | ||
| – at 40 o С | ||
| Viscosity index | ||
| Flash point in an open crucible, o C | ||
| Pour point, o С | ||
| Acid number, mg KOH/g | ||
| Mass fraction of sulfur, % | ||
| Stability against oxidation at 150 o C, 16 h and oxygen consumption 3 dm 3 / h: |
||
| – mass fraction of sediment, % | ||
| – acid number, mg KOH/g | ||
| – volatile low molecular weight acids, mg KOH/g | ||
| Demulsification time, s | ||
| Color on CNT colorimeter, units CNT |
GOST
GOST 9972-74 "Petroleum turbine oils with additives" regulates technical requirements, acceptance rules, test methods, manufacturer's warranties and safety requirements for turbine oils such as Tp-22, Tp-30 and Tp-46.
Specifications
All information regarding turbine oil Tp-22S is given in the technical specifications (TU 38.101821-83 "Turbine oil Tp-22S. Specifications"). They define technical requirements, safety requirements, acceptance rules, test methods, packaging, labeling, storage and transportation of Tp-22S turbine oil, as well as manufacturer's warranties.
Density
The density of turbine oil TP-22S is its mass per unit volume. This indicator is a physical characteristic of this substance. At an ambient temperature of 15 ºС, the passport density value for TP-22S turbine oil is 0.87 g/cm 3 .
Packaging
TP-22S can be packaged in barrels (weighing 175 kg) and cubes (weighing 850 kg).
The industry produces turbine oils TP-22S in canisters (1 l, 10 l, 20 l), barrels (50 l, 216.5 l (180 kg)), plastic cubic containers and metal euro barrels. Vacation by autoload is also possible.
Oil grades TP-22S
Turbine oil TP-22S can be produced in two grades - "1" and "2". The main difference is stability against oxidation. At brand "1" it is higher.
Application and useful properties
TP-22S is a fairly popular brand, since it is used in almost all types of turbines:
- axial and piston turbochargers (subject to the optimal value of the viscosity index, which provides the necessary anti-wear properties);
- in hydraulic systems used for the production of electricity in high-power power plants. In this particular case, turbine oil TP-22S plays the role of a hydraulic fluid and a sealing medium;
- in some gas turbines;
- in steam turbines as a lubricant for bearings and other mechanisms.
In addition to the above applications, this type of turbine oil is used instead of compressor oil (as recommended by the manufacturer).
The useful properties of TP-22S are as follows:
- high viscosity index;
- minimal tendency to cavitation;
- thermal stability.
The practical use of TP-22S turbine oil makes it possible to protect bearing and turbine shafts from corrosive deposits and wear, as well as to improve their operational safety.
All of the above fully applies only to fresh turbine oils. During operation, various impurities gradually accumulate in them, the chemical composition is disturbed, and the properties change. Turbine oil cannot fully fulfill the functions assigned to it. There is a risk of equipment failure or even its breakdown. Such consequences are, of course, highly undesirable. Therefore, it is necessary to regularly monitor the condition of the TP-22S turbine oil and carry out its timely cleaning.
Turbine oil cleaning equipment
GlobeCore offers a solution to this problem that fully meets modern requirements to the purity of turbine oils.
Provides complex purification of turbine oils, the viscosity of which at a temperature of 50 ºС does not exceed 280 cSt. Multiple passage of the product to be cleaned through the filter unit guarantees its purification up to the 9th class of purity with the 13th original class.
Station oil mobile SMM-1,2T
The unit can operate in three modes: filtration and heating, filtration, drying and degassing, and vacuuming.
Use of turbine oil cleaning equipment supplied GlobeCore , allows for their complex cleaning by thermal vacuum method in one cycle, significantly extending the service life and preventing possible equipment malfunctions caused by oil contamination.
TP-22s
Designed for high-speed steam turbines, as well as turbocompressor machines, centrifugal compressors in cases where the viscosity of the oil provides the necessary anti-wear properties.
Price: 55224 rub. / 1 ton
Physical and chemical characteristics TU 38.101821-2001
| The name of indicators | Norm |
| 1. Kinematic viscosity at 40С, mm2/s | 28,8-35,2 |
| at 50С, mm2/s | 20-23 |
| 2. Viscosity index, not less than | 95 |
| 3. Acid number, mg KOH/g | 0,04-0,07 |
| 4. Stability against oxidation, not more than at 150С, 16 h and oxygen consumption 3 dm3/h: | |
| mass fraction of sediment, %, no more | 0,01 |
| acid number, mg KOH/g, max | 0,15 |
| volatile acids, mg KOH/g, no more | 0,15 |
| 5. Demulsification time, sec, no more | 180 |
| 6. Corrosion on steel rods | Absence |
| 7. Flash point in an open crucible, C, not lower | 186 |
| 8. Pour point C, not higher | -15 |
| 9. Mass fraction of sulfur, %, no more | 0,5 |
| 10. pH of the aqueous extract of the tested oil | 6,0-8,5 |
| 11. Color on the calorimeter of CNT, units of CNT, no more | 1,5 |
| 12. The content of mechanical impurities,%, no more | 0,005 |
| 13. Water content | Absence |
| 14. Phenol content in base oil, %, max | 0,005 |
| 15. Density at 15С, kg/m3, no more | 903 |
| 16. Oxidation characteristics of inhibited petroleum oils: | |
| sediment after 1000 hours of oxidation, %, no more | 0,005 |
| acid number after 2000 h. tests, mg KOH/g, no more | 2,00 |
Application conditions:
Used as delivered.Warranty period of storage is 1 year.
Turbine oil TP 22C is a lubricant intended for use primarily in steam turbines. This is evidenced by the very designation TP, which means "steam turbines".
Application of oil TP 22S
In addition, turbine oil TP 22S is widely used in centrifugal compressors and turbochargers. The main reason for the use of turbine oil TP 22S is the need to improve the anti-wear properties of turbines, as well as compressors.
Due to its composition, this engine oil has become the most widely used in Russia and the CIS countries, thanks to which it began to be produced by the largest oil refineries in the country, such as Lukoil and others. It should be noted that TP 22C oils produced by Lukoil have two varieties - grades 1 and 2.
Due to its properties this turbine oil is excellent for use in gas turbines, steam as well as hydroelectric installations. It is also widely used in the operation of marine turbines, and often serves the operation of transmission mechanisms.
Turbine oil composition
Machine turbine oil TP 22S, the specifications of which are provided for by the technical conditions TU 38.101821-83, has a special composition, the reason for which is the raw material for the production of this oil.
As a rule, it is produced from crude oil with a fairly large capacity of sulfur and waxy compounds. The raw materials for the production of this turbine lubricant are purified by a special method, using selective solvents for cleaning. An important fact is that TP 22C oils do not contain additives with extreme pressure properties.
Like any other machine oil, TP 22C incorporates a certain package of additives that enhances its basic properties.
The main properties of this oil should be considered the following:
- high antioxidant resistance to precipitation formation;
- anticorrosive composition;
- high demulsibility.
Technical characteristics of turbine oil TP 22S
This oil has the following characteristics that determine its scope:
- Its kinematic viscosity is at different temperatures(50 and 40 degrees Celsius) values from 20 to 23 and from 28.8 to 35.2 mm² / s, respectively. In this case, the viscosity index of the oil is 90 units.
- The alkalinity of TP 22C has a fairly low value - up to 0.07 mg KOH / g, which makes it possible to largely avoid negative impact oxidative processes.
- According to specifications, the pour and flash point in an open crucible forms a range from minus 15 to plus 186 degrees Celsius, at which oil operation is possible, which ensures the operation of turbines with a sufficiently large amount of excess heat.
- In addition, TP 22C does not contain acidic or alkaline compounds, mechanical additives, or phenol at all. But at the same time, turbine lubricant contains sulfur substances at a level of up to 0.5%.
These oils have a fairly high stability against oxidation. As an example, the mass fraction of sediment is not more than 0.05 ppm.
This and other indicators are the lowest among analogues, which allows this turbine oil to remain the most used among other types of lubricants for turbine installations.
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